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@nioko Labs Bikes electronics gadgets Projects Uncategorized

Blendwirkung V2 – The Uetliberg descent bike light

Blendwirkung V1 was a road light, that was built based on a Luxeon 1 LED (which was relatively new back then in ~2005). I have used it for a while, until I’ve decided that it was just too big and heavy.

Many years later, after I’ve moved my Magicshine from the handlebar to the helmet, and added the beautiful Lux-RC / Easy2Led Light to the handlebar. I began to think about a cordless solution on the helmet, as I really didn’t like the battery in the backpack, running a cable to the helmet. I’ve decided to go old school with this, and use NiMH, as I don’t want any LiXX battery on my helmet. This could be paranoid, but I just don’t like the idea at all.

 

 

I only use this light for the descent of our weekly Uetliberg-Run, so runtime wasn’t a big criteria.  I just wanted high output for about 20minutes on the existing 2/3 sub C NiMH cells that I’ve had lying arround. In the end I went for these components:

  • 2x Nanjg 110 Boost driver, ~950mA each – so Output is almost 2A
  • 1x CREE XM-L2 T6 4C LED – this is warm white, you gotta love it in the woods.
  • 1x TIR Optic, it’s either 20 or 25 degree, I don’t remember.
  • 2x 2500 mAh Sub-C NiMH high power cells.
  • Various Alloy sheet + part of an old heatsink

The light pulls arround 6Amps from the battery, which makes it difficult to find a good switch, since the one I initially installed was fried after about 10 toggles, I’ve removed it and don’t have a switch at the moment. It’s no beauty, but its brighter than most other lights I’ve seen on the Uetliberg, and it was most likely the cheapest as well. Have been using it many times – still love it. This light cannot be used stationary, as it needs some air flow to keep the temperature down.

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@nioko Labs electronics gadgets mod Repair Uncategorized

Hugsby P31 Disassembly / Driver replacement / All flood MOD

In case you’ve ever wondered how to disassemble the Hugsby P31, here’s how it goes:
IMG_0956 IMG_0959 IMG_0960 IMG_0961

I did that because of a malfunctioning driver, and while i was at it, I’ve replaced the reflector with an all flood TIR lens. This makes the little Hugsby a perfect near field flashlight.

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@nioko Labs Bikes Cool Stuff electronics gadgets Projects Uncategorized

Yet another Lux-RC / Easy2Led bike light

Training off-road during the colder days often also means that it’s getting quite dark. There are lots of bike lights on the market, most of them are either too expensive or not 100% satisfying. There’s however a simple solution using components from Lux-Rc and Easy2Led.

Lux-Rc light engine:

A small board, 3 leds and a boost regulator is already integrated, different configurations are available

Easy2Led light housing:

A good fit for the L33X light engine from Lux-Rc, in addition you’ll need a handlebar mount (Lupine or the Chinese equivalent that can be ordered at Lux-Rc), cables, battery, a momentary switch.

Battery:

Input voltage depends on the light engine, mine is optimized for 2s Li-Ion batteries, I’m not going into detail about building a Li-Ion battery pack. This is dangerous, and you should know what you do, or better leave it. My battery pack has some additional heat-shrink tubing over each individual cell, heat shrink tube over the whole pack, and then a layer of plastidip liquid rubber on top of the heat-shrink tubing. Additionally, I’ve added some foamed rubber on the side that touches the frame when the Pack is mounted to my bike.

Oh yeah, and please use a little less thermal glue, maybe 1/3rd of what I’ve used should be enough.

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@nioko Labs Projects Uncategorized

Maglite 3c 3-Led Modification

It’s been a long time since I wanted to mod my 3c Maglite, which to be honest wasn’t exactly bright. Costs always held me back, but then I’ve found this:

http://www.dealextreme.com/details.dx/sku.9358

sku_9358_1

This module is very bright, but too much of a thrower for my use, but i didn’t know that, and probably cannot change it (any suggestions are welcome). It has an included circuit to drive the led’s from 3.6 v- 9v. It also has 3 Output modes, strobe, low, full, they are very annoying, because they change every time you disconnect the power source. The Mag switch actually connects, disconnects for a short time, and then connects again, if you pusch it once. This makes it even worse. So i would not recommend this module, or at least not if you’re planning to use the original switch.

Now to the mod itself:

I’ve had to cut down the mag’s head, and sand out quiet a lot of alloy to get the thing in:

P1000200

I guess this is much easier on the D mag, but i always preferred the C over the D.

Connecting the module to the switch is easy, the important thing is how to disassemble the mag, but i won’t describe this here, it can be easily found on the internet. The whole thing should look more or less like this (module installed in Mag-head, switch disassembled, wires soldered to switch contacts):

P1000198

After reassembling it looked like that, the parts next to it are the leftovers from the mag minus the reflector:

P1000201

Note: Three rechargeable NiCd or NiMh cells provide the absolute minimal current to run this thing, it gets brighter when running on higher voltage. Which is something I’ll maybe do i future, using 2 18650 Li-Ion or maybe LiFePo (much saver than Li-Ion) cells.